Fuse Ratings - How to select the correct fuse size (2024)

The purpose of the fuse within a UK plug is to protect the cable. It is a deliberate weak link designed to melt in the event of a fault, thus cutting the power supply. The fuse's current rating must be lower than that of the cable. This is to ensure that the fuse will fail first to prevent the cable from overheating.

The appropriate fuse size is ultimately determined by the cable's current rating. However, it's generally safe to assume that the manufacturer has fitted a cable and fuse suitable for the appliance's power rating. If a fuse blows and needs replacement, it's important to stick with the manufacturer's recommended fuse rating.


Moulded Plugs

Fuse Ratings - How to select the correct fuse size (1)

If the appliance has a moulded (non-rewirable) plug fitted, the easiest way is to look for the fuse rating on the plug. All UK moulded plugs (BS1363) must have the fuse rating marked on them.

While there's no universal marking system, you can typically find the fuse size displayed alongside the voltage rating on most plugs. For instance, it might be indicated as 5A/250V.


Rewirable Plugs

Fuse Ratings - How to select the correct fuse size (10)

Somewhat confusingly, all rewirable type plugs are marked as 13A, but this is the current rating of the plug, not the fuse. In some cases, the manufacturer will put a sticker on the cover to indicate the correct fuse size, but this is not a legal requirement.


If the fuse recommended by the manufacturer keeps blowing, you should not replace it with a larger one to prevent this. Such a situation likely indicates a problem with the appliance itself, causing the fuse to blow. Instead, you should have the appliance inspected by a professional electrician.


700W Rule

If an appliance has a rewirable type plug fitted and the original fuse size fitted by the manufacturer is not known, the recommended method is to use the 700W rule:

1. For an appliance rated at 700W or less, a 3A fuse should be fitted.

2. For appliances above 700W, a 13A fuse should be fitted.

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All modern appliances should have the power rating marked on them. This is usually on a sticker or sometimes printed or embossed directly on the appliance.


This example shows an appliance with a power rating of 1200W, so a 13A fuse should be used.


It's important to note that the 700W rule is a guideline, and there may be exceptions for certain appliances. Many appliances experience a temporary surge in current when they are turned on. This surge is often higher than the normal operating current and occurs only for a short duration. This is known as inrush current and mainly affects equipment containing electric motors, such as vacuum cleaners and power tools. To address this, a higher-rated fuse is often used for such appliances. A common approach is to use a 5A or 10A fuse for devices with inrush current, rather than a 3A fuse that the power rating would suggest.


Fuse Rating based on Cable Size

Should the manufacturer's original cable have been replaced, or if there's any uncertainty about the correct fuse size, the fuse rating should be determined by the size of the cable.

Fuse Ratings - How to select the correct fuse size (12)

Cable size is a measurement of the cross-sectional area (CSA) of the copper wires within the cable and is given in mm2. The CSA should be marked on the cable. This example shows a cable with a CSA of 1.25mm2


Table 1. Maximum fuse ratings based on cable size
Conductor CSA
(mm2)
Rewirable Plug
Max Fuse Rating
Moulded Plug
Max Fuse Rating
0.5 3 3A
5A
Only for appliances with high inrush current
0.75 7A 13
7A for extension leads
10A
Lead length limited to 2m
1 10A 13A
10A for extension leads
1.25 13A 13A
1.5 13A 13A

Where the power rating of an appliance allows, a smaller fuse than indicated in the table may be used.


Standardised Fuse Ratings

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The British Standard for plugs, BS1363, has standardised on just two preferred fuse ratings, 3A and 13A, however, any fuse rating up to 13A can still be used.

3A fuses are marked in red and 13A fuses are brown. Fuses are also available in 1A, 2A, 5A, 7A & 10A sizes and are marked in black. 5A and 10A fuses are the most common non-standard sizes and are often found in detachable leads connected to IT equipment.


Learn more

If you are looking to learn more about electrical safety, including how to select the correct fuse rating, we regularly run courses at various venues across the country.

Fuse Ratings - How to select the correct fuse size (2024)

FAQs

Fuse Ratings - How to select the correct fuse size? ›

As a general rule of thumb, it is important to pick an amperage rating for the fuse slightly larger than the value of the steady state current,” Ford said. “It is also important to verify that the fuses being considered meet the voltage requirements of the application.

How to pick the right fuse size? ›

Selecting the right fuse rating involves considering the circuit's normal operating current and the type of components used. The fuse rating should be slightly higher than the circuit's normal current to allow for temporary overloads without frequent false blows.

What is the rule of thumb for fuse sizing? ›

The normal operating current often selects the fuse rating. The rule of thumb is to derate a fuse by 25% to 50%. If a circuit has a continuous current draw of 12 Amps, then a fuse of between 16 Amps (25% derating) and 24 Amps (50% derating) might be selected.

Can I replace a 5A fuse with a 3A? ›

You can but you shouldn't, it can cause wires to heat up and possibly cause a fire. You can replace a 5 amp with a 3 safely as long as you don't exceed 3 amps.

How do you work out which size fuse to use within an electrical appliance? ›

The most common are 3 A, 5 A and 13 A. The fuse should be rated at a slightly higher current than the device needs: if the device works at 3 A, use a 5 A fuse. if the device works at 10 A, use a 13 A fuse.

What is the 80 rule for fuses? ›

80% rule applies to continious loads such as motors, lighting or any load expected to be on 3 hours or more. A breaker is rated for 100% of the noncontinious load which may include outlets or other small appliances.

What happens if you use the wrong size fuse? ›

Both can lead to overheating and arcing that can start fires. Fires are still caused by people using the wrong size fuse or even putting a penny behind a fuse when they don't have a spare. These practices are very dangerous.

What happens if the fuse is too big? ›

The heating effect caused in the wires of the household circuit if a large current is allowed to pass may raise the temperature to the ignition point. If the ignition point of the wires is reached, there is nothing that stops the circuit from catching fire. So, it is extremely dangerous to put a too large fuse.

Is it OK to replace A 3amp fuse with A 13 amp fuse? ›

If you replace it with a 13A fuse, it may work if cable and device are in OK condition. But the protection effect is gone. If the device or the cable are defect or short circuited or similar, there may be a fire hazard. I strongly recommend to not do this.

What happens if you use A 13 amp fuse instead of A 5? ›

If the device you have is rated for a 5 amp fuse, then you need to use a 5 amp fuse. A 13 amp fuse will mean that, in the event of a malfunction, your device will blow thereby protecting the fuse (which is the opposite of what is supposed to happen).

Can I replace A 3amp fuse with A 10 amp fuse? ›

If you replace a fuse with a higher amp one it will work but create an unsafe circuit. It could cause a failure of the device burn it up, start a fire. The fuse is designed as a safety device. It should not only be the correct amperage but also the correct voltage and fast or slow blow.

How do you choose which fuse to use? ›

The fuse's current rating must be lower than that of the cable. This is to ensure that the fuse will fail first to prevent the cable from overheating. The appropriate fuse size is ultimately determined by the cable's current rating.

What is the rule of A fuse? ›

The basic rule of thumb is that the voltage rating of the fuse must always higher than the voltage rating of the circuit that it is protecting. For example, if the circuit voltage is 24V, then the fuse voltage rating must be higher than 24V (yes… it can be 250V… just so long as it's higher than the circuit voltage).

What does L mean on A fuse? ›

In this case, “6.3A”. “L” is the fuse breaking capacity (or short circuit rating) which is defined as the amount of current that will cause the fuse to open if a fault or short circuit occurs. Low indicates very little over-current will cause an open.

How to determine what size fuse to use 12V? ›

The recommended main fuse size is based off the sum of all amperages + 125% overcurrent for the largest branch (or 250% for the largest motor).

Should A fuse be larger than the current? ›

The amp rating of a fuse normally should not exceed the current carrying capacity of the circuit. For instance, if a conductor is rated to carry 20A, a 20A fuse is the largest that should be used.

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